Prime Schematics

Here’s a rough approximation of the current schematic of the prime number calculator I’m working on. Last night I finished wiring all 12 shift registers for the primary display, so now it’s time to start working on software. Notice that we have a lot of pins free still. This will be advantageous if I decide to go crazy adding extraneous functionality, such as fancy displays (LCD?, 7-segment LEDs?, VFD?, all 3?!) or creative input systems (how about a numerical keypad?). After feeling the stink of paying almost $15 for 100′ of yellow, 24 gauge, solid-core wire from DigiKey I was relieved (and a little embarrassed) to find I could score 1,000′ of yellow, 24 gauge, threaded wire for $10 at Skycraft! Anyway, here’s the current schematic:
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Field Day 2009

Last weekend was field day, a disaster simulation / competition for amateur radio operators. In a sentence, people are encouraged to make as many contacts as they can around the world (earning points) using emergency radio preparations (battery and solar powered radios, temporary antennas, etc) for a full 24 hours (2pm to 2pm). I spent the time with the UCF Amateur Radio Club who set up big antennas in a grassy field on campus. It was a fun experience, and the first time I ever got to see a HF rig in operation. A representative for the UCF newspaper showed up, took some interviews, and I ended-up being quoted in the article. I can also be seen in the photo, if you look close enough (yellow square).
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Being that amateur radio was something I got into independently (I didn’t know anyone else with a license) I was (and still am) very isolated in the hobby. I’m really thankful I found the UCF ARC, even though it wasn’t until I’d already been going to UCF for 2 years and was already on my way out. scottpaperzoomSeeing (and actually get to use) a HF rig was an eye-opening experience for me, and one I’m a little regretful I participated in. Before yesterday, I had already come to terms with my situation (going to dental school in a few weeks and virtually dropping all of my hobbies) and was content with my summer accomplishments so far. My summer goal was to get into radio, and before yesterday I felt I had. I studied for my exam, got my license, learned how to use repeaters on VHF to easily make local contacts, and I was satisfied. I knew HF was out there, and that it allowed communication over thousands of miles, but I ignored it knowing I wouldn’t get into it this summer (the equipment is just too expensive for me to justify purchasing). Now, after sitting in front of a rig for several hours, I wish I had the time to upgrade my license, earn a little cash to blow on a HF radio, and spend a few weeks sitting in front of it scouring the waves for random voices around the world. I know it’s a little morbid, but I’d probably have to compare the feeling I’m experiencing with what an old person feels like when they realize their end is near and that they won’t be able to do the things they always dreamed they would. Oh well, at least I’ll be able to fill holes in teeth soon. [smiles convincingly]


     

Jedi Soldering Skills – Part 2

I’ll update my progress on this project as I go. I added a lot more light bars to the shift registers on my prime number generator project. I’m up to 5 daisy-chained shift registers completed (powering 40 LEDs) with 7 more to go! I’m using 22 gauge solid-core (fancy and expensive, from digikey, 100′ 14$!) wire for the back of this project. Being that I plan to keep it for many years, I want it to look crazy awesome. Remember, I’m only about 1/3 done so far…
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I powered the device up and it produced proper output. Yay! I was so discouraged yesterday when I wired-up an entire row (the top one), powered it on, and 1/2 the LEDs didn’t work. At first I thought it was software, but then I realized that I burned the LEDs out in the soldering process by getting them too hot. I had to de-solder EVERYTHING, rip out the destroyed LED bars, and start over. I’ll have to pick up some more light bars at Skycraft soon. This is what it looks like currently:
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I’m making this project a priority because I only have a few weeks before I move to Gainesville, FL for dental school (the cutoff date for all electronics/radio/programming projects). I’ll be busy the next few days with other obligations (work, apartment hunting, field day, etc.) but I hope to resume this project soon.

UPDATE (June 26, 2009 @ 7:30pm): I finished wiring all the light bars I have. I need to purchase 3 more 10-led bars at Skycraft to replace the ones I melted with my soldering iron. D’oh! Anyway, here’s the beaut:
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Reading, Writing, and Flipping Bits in C

Bitwise programming techniques (manipulating binary numbers) is simple in theory, but it’s often hard to remember how to do specific tasks if you don’t do them often. Recently in my microcontroller programming endeavors (where you’re pressed to conserve every bit of memory) I’ve needed to perform a lot of bitwise operations. If I’m storing true/false (1-bit) information in variables, it’s a waste to assign a whole variable to the task (even a char, the smallest variable in C is a waste because it uses 8 bits of memory!). When cramming multiple values into individual variables, it’s nice to know how to manipulate each bit of a variable.

Questions like “how do I retrieve the value of a certain bit in a variable”, “how do I set the value of a certain bit in a variable”, and “how do I flip a certain bit in a variable” can eventually be answered by twiddling around with bitwise operators in C, but often the solutions you randomly discover this way are not elegant or efficient. This afternoon I ran across the following chart on an Arduino help site and although I’m not a fan of Arduino, I can certainly appreciate the chart. I hope you find it as useful as I did.

y = (x>>n)&1;    // stores nth bit of x in y.  y becomes 0 or 1.

x&=~(1<<n);      // forces nth bit of x to be 0.  all other bits left alone.

x&=(1<<(n+1))-1;   // leaves lowest n bits of x; all higher bits set to 0.

x|=(1<<n);       // forces nth bit of x to be 1.  all other bits left alone.

x^=(1<<n);       // toggles nth bit of x.  all other bits left alone.

x=~x;              // toggles ALL the bits in x.

     

Jedi Soldering Skills

I’m currently challenging myself by creating a microcontroller-based project a few orders of magnitude more complex than anything I’ve ever done before. Although this is probably on par with projects you might see being created by senior electrical engineering seniors, keep in mind that I have no formal training in engineering, and that my MS is in molecular biology. I just started learning about circuitry / microcontrollers a few months ago, and challenge myself to learn more by continually attacking greater and greater challenges. Here’s what I began working on last night:
layout

This if the first entry describing the creation of my non-prototype microcontroller-powered prime number generator. I made a proof of concept device a few weeks ago which calculates prime numbers (up to 2^25, about 33.5 million) and displays the results in binary form using 25 LEDs assembled in a 5×5 matrix. I added an extra column of 5 LEDs for a final matrix size of 6×5, illuminated by multiplexing through 11 IO pins of an ATMEL ATTiny2313. My new project will do the same thing, except it can calculate prime numbers up to 2^30 (over 1 billion!). Instead of only displaying 1 number, it will display 3 numbers (last prime, test number, and the divisor) using 90 LEDs. The picture above is of the main circuit board before I began soldering. The empty sockets will house a combination of 8-bit shift registers, binary-to-digital converters, and 7-segment display drivers all powered by an ATMEL ATMega8 microcontroller crystal-clocked at 10.042 MHz (arbitrary, but stable). Here’s what the underside looked like before I began soldering:
underside

I anticipate that this project will develop into a soldering nightmare. The board is nearly too small as it is, and I don’t have good wire for soldering. (I’m actually using the small wires from an old phone cord right now.) I included a potentiometer, 2 buttons, and 3 switches to aid with various settings (brightness, menus, etc). 3 Rows of LEDs (60 pins each) requires 12 shift registers (16 pins each) plus the 28-pin microcontroller makes about 400 solder points (YIKES!), so I anticipate the underside of this project will quickly grow to become a daunting mess of wires. Last night I finished the connections necessary to program the microcontroller, and for the microcontroller to control a single 8-bit shift register, allowing the first 8 LEDs of the first number to be controlled. Here’s what the soldering looked like. Remember, the dense clump of connections only controls 8 LEDs, so multiply this by more than 10 and that’s what I’ll have to do JUST to power the display.
wires

After programming with a straight-through DAPA style parallel-port programmer, I was able to shift data out to the single HC595 I had wired. I spent hours banging my head against the wall because nothing I did in the software would make the LEDs illuminate. I thought I was sending signals to the shift register wrong, or that I soldered something wrong. I finally concluded that somehow (probably when I was troubleshooting by applying 5v of power directly to the pins of the shift registers) I managed to burn out all 8 LEDs of the first light bar. I had to de-solder ALL of the connections you see in that picture, replace the bar with a new one (thank goodness I had an extra), and re-solder everything. I have a feeling that by the end of this project, I’ll be an expert at soldering. Here’s the program running controlling the first 8 bits only:
running

Supposedly the hard part is done for the display. The software was written in such a way that it will automatically begin lighting-up more LEDs as I wire them. The small node for the first shift register and 8 LEDs will be identical to the other 11, and as I solder them one by one I’ll get closer to my end goal. It will probably be many hours of soldering. In retrospect, I wish I purchased a bigger perfboard. Actually, in retrospect I wish I made a PCB!!

Update: After a few more hours (of soldering, troubleshooting, desoldering, and rewiring, and resoldering) I have my second 8-bit segment working. Note all the yellow (newly-added) wires. Multiply this by 10, and that’s what I have left to wire for the display alone!
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